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激光焊WPS

 Judyyuanq955ve 2018-06-16

 

WELDING PROCEDURE SPECIFICATIONS (WPS) 

 焊接工艺规程

SmartHeat (Shengyang) Heat Pump Technology Co., Ltd

睿能(沈阳)热泵技术有限公司

WPS NO.

WPS 编号

WPS13-001

Rev. NO.

0

Page 1 of 2

1 2

Welding Process(es)

焊接方法

LBW

激光焊

Type(s)

自动化等级

Automatic

自动焊

Supporting PQR No.(s)

所依据的PQR

待完成

JOINTS 接头(QW-402)

Details 详图

 

Joint Design

接头形式

         Lap Welding 搭接焊                                         

 

Backing

 衬垫

        With Backing  带衬垫                                            

 

Fit up Gap

间隙

            0.20mm                               

 

Join Overlap

搭接量

              5~6mm                                  

 

Distance to edge

焊缝到边缘距离

              2~4mm                                    

 

Number of Laps

搭接层数

               2                                   

 

Method of Surface Conditioning

接触面清理方法

     Brushing   擦拭清理                                             

 

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified.

 

BASE METALS 母材(QW-403)

 

P-No.

      P-8                        

Group No. 组号

     P-8-1                      

to P-No.

   P-8                      

Group No. 组号

    P-8-1                          

相焊

OR

Specification type/grade or UNS Number 规格型号/等级或UNS No.

             S31603                                                                            

to Specification type/grade or UNS Number 与规格型号/等级或UNS No.

             S31603                                                                

相焊

Thickness Range 厚度范围:

Base Metal 母材:

Groove 坡口焊

    N/A 不适用                                                           

Lap/Seam 搭接焊/缝焊

         1mm                                                                

Pipe Dia. Range 管径范围:

Groove 坡口焊

    N/A 不适用                                                                    

Lap/Seam 搭接焊/缝焊

       N/A 不适用                                                                            

Other 其它

                                  None                                                                                                           

FILLER METAL 填充金属(QW-404)          None Filler metal  无填充金属

 

Spec. No.(SFA)

                                                  /                                                                                                                           

 

AWS No.(Class)(分类号)

                               /                                                                                                                                              

 

F-No.

                                                             /                                                                                                                

 

A-No.

                                                             /                                                                                                                

 

Size of Filler Metals 填充金属尺寸

                            /                                                                                                                                                 

 

Filler Metal Product Form 填充金属产品形式

                            /                                                                                                                                                  

 

Filler Metal Buttering / surfacing 预置填充金属

                          /                                                                                                                                                   

 

Supplemental Filler Metal 附加填充金属

                         /                                                                                                                                                     

 

Method of Addition 焊材填充方法

                               /                                                                                                                                              

 

Wire-feed Speed 送丝速度(mm/min)

                            /                                                                                                                                                 

 

Other 其它

                                                      /                                                                                    

 

            

                                                                                                                                               


 

 

WELDING PROCEDURE SPECIFICATIONS (WPS) 

 焊接工艺规程

SmartHeat (Shengyang) Heat Pump Technology Co., Ltd

睿能(沈阳)热泵技术有限公司

WPS NO.

WPS 编号

WPS13-001

Rev. NO.

0

Page 2 of 2

2 2

PREHEAT 预热(QW-406)

 

Preheat Temp. Min. 预热温度,最小

                       0                                                              

 

Other 其它

                       None                                                                 

POSTWELD HEAT TREATMENT 焊后热处理(QW-407)      None PWHT 无焊后热处理

 

Temperature Range 温度范围

                           /                                                                 

 

Time Range 时间范围

                           /                                                                  

GAS 气体(QW-408)

 

 

Percent  Composition 百分组成

 

 

Gas(es)

(Mixture)

Flow Rate

 

 

 

 

混合比

 

 

 

Shielding 保护气体

     Ar                                   

  Single 单一                                   

     25                                  

 

 

Trailing 尾部保护气

     Ar                                   

  Single 单一                                   

     25                                  

 

 

Backing 背面保护气

 None                                    

    N/A                                    

     N/A                                   

 

 

Plasma removing 吹除等离子气

     Ar                                   

  Single 单一                                   

     25                                  

 

 

Other 其它

   吹除等离子气与工件表面45°,吹气方向为焊接前进方向                                      

ELECTRICAL CHARACTERISTICS 电特性(QW-409)

 

Mode of operation 运行方式

          Continue laser beam 连续激光焊                                                                                                                   

Pulsing 脉冲参数

                       N/A 不适用                                                                                                      

Energy distribution能量分布

              Focus laser beam by lens 使用透镜聚焦激光于工件                                                                                                               

Power Delivered to Work Surface 传递至工件表面的功率 (W)

   Equipment identify power  焊机设定功率 2000 W                                                                                                    

Other 其它

                                                                                                                                                                                         

TECHNIQUE 焊接技巧(QW-410)

 

Initial and Inter-pass Cleaning  焊道的清理方法

             Brushing 清理                                                                        

 

String or Weave Bead 不摆动或摆动

                      String 不摆动                                                                                                                                  

 

Oscillation 摆动方式

                                   N/A 不适用                                                                                                                              

 

Angle of beam axis 激光的入射角度

              Vertical to work face 垂直于工件表面                                                                                                                                          

 

Wash pass 装饰焊道

                               None                                                                                                                          

 

1 vs. 2 Side Welding 单侧或双侧焊

                  One side 单侧焊                                                                                                                                   

 

Multiple or Single Pass (Per side) 多道焊或单道焊(每侧)

    Single pass 单道焊                                                                                                                                                     

 

Travel Speed 焊接速度

                                  2500 mm/min                                                                                                                                 

 

Lens to work distance 透镜至工件的距离

                  251~253 mm                                                                                                                                        

 

Beam Diameter 激光直径

                                 0.75mm                                                                                                                       

 

Focal Length 透镜焦距

                                 250mm                                                                                                                       

 

Optical Technique 光学聚焦方式

  Focus laser by change lens distance manually  手动调节透镜距离来聚焦                                                                                                                              

 

Type of Equipment 焊机类型

             Ytterbium Laser System YLS-4000   镱激光系统  YAG                                                                                                                                      

 

Single to Multiple Processes 焊接方法的组合

          Single process 单一焊接方法                                                                                                                                            

 

Other 其它

                              None                                                                                                                           

 

Prepared by 编制:               Date日期:           Approved by 批准:             Date 日期:        

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