RS PM Dept.雪铁龙充电房设计方案PSA Group Charging Room Proposal工知-安全法规标准资料免费下载让安
全人更专业，欢迎扫码加入。安全人的免费法规标准资料库1、法律法规、标准规范、课件视频全都有；2、资料近万份，每一份资料都经过精挑细
选；3、无会员，资料免费下载无门槛；4、PC和手机APP双平台支持，下载更便捷。3目录 Brochure1.充电间基本参数及方案
Charge room basic data and Plane Layout 1.1 冲压车间充电方案介绍 St
amping Charge room Introduction 1.2发动机车间充电方案介绍 Power Train
Charge room Introduction 1.3 总装车间充电房方案介绍 Assembly Charge ro
om Introduction 1.3a 总装南车间充电房方案介绍 South Assembly Charg
e room Introduction 1.3b 总装东充充电电方案介绍 East Assembly Char
ge room Introduction2. 充电房设计相关标准及其他配置 Charging station’s design r
equirement and other configuration3. 充电房案例 Charger room’s examp
le4????用途 Usage 充电间主要用于给电池充电及存放电池，以及进行电池维护和保养，同时内部有加液装置、洗
眼池和消防设施。 Charging Room is mainly used to charge, storage a
nd maintenance the batteries. Inside the room, also would equippe
d with adding liquid advice, eye washing pool and fire-fighting f
acilities.v????说明 Basic Data 1、叉车型号 Forklift Type：
3吨电动平衡重式叉车 3T Electric Forklift Trucks E30S X 8
units 6吨电动平衡重式叉车 6T Electric Forklift
Trucks X 2 units2、充电机型号 Charger Type：
DELONG D80/80P(E30S)3、电池型号 Battery Type：
80 V / 575 Ah (E30S), 注意：因无法获得6吨电动平衡重叉车的电池型
号及充电器型号，暂以E30S电池代替1.1.1 冲压车间充电间基本情况 1.1.1 Stamping Charge room ba
sic data5叉车电池及配套充电器参数表Forklift Battery & Charger Technical Data1.
1.2 叉车电池及充电器参数表——冲压车间 1.1.2 Battery & Charger performance12345678
9Stamping Charging Room61.1.3 冲压车间整体平面规划图 1.1.3 Stamping Plane L
ayout充电机 Charger备注 Remarks：蓄电池加水设备Adding liquid device洗眼池Eyes was
hing pool平衡重叉车电池充电位 Battery 水槽 DrainForkliftForkliftHoisting Batt
ery Area1071.1.4 冲压车间整体立体图 1.1.4 Stamping Plane Layout (3D)
充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。 Chargers can hang on the wall,
and the batteries put on the pallets. 充电方式：备用电池连接充电机充电；电池充
电完成后，采用吊装方式对叉车进行更换电池。 Charging way: After the spare batte
ry charging off, using the forklift to hoist the battery. 可根
据仓库的情况在充电区域设置洗眼池和蓄电池加水位。 It can adjust the eyes washing p
ool and adding liquid location flexible base on the charging room
’s space.充电机Charging电池 48V Battery81.2.1 发动机车间充电间基本情况 1.2.1 Powe
r Train Charge room basic data????用途 Usage 充电间主要用于给电池充电及存
放电池，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。 Charging Room is mainl
y used to charge, storage and maintenance the batteries. Inside t
he room, also would equipped with adding liquid advice, eye washi
ng pool and fire-fighting facilities.????说明 Basic Data 1、叉车型号 For
klift Type： 电动平衡重式叉车 Electric Forklift Trucks: E1
6C X 3 units, E30S X 2 units, E50 X 1 unit 6吨电动牵引
叉车 6T Electric Towing Trucks: P60Z X 2 units 电动托盘
堆垛&搬运叉车 Electric Pallet Transport & Stacking Forklift: T20 X 1 un
it, L16 X 1 unit 高位拣选车 High-level Order-picking Fo
rklift: V12 X 1 unit2、充电机型号 Charger Type： DELONG
D80/80P(E30S), D48/80P(E16C/V12), D80P/125P(E50), E24/40P(L16
), E24/30P(T20)3、电池型号 Battery Type： 80V/575 Ah (E
30S), 48V/575AH(E16C), 80V/840AH(E50), 48V/345AH（P60Z),
24V/230AH(T20), 24V270AH(L16), 48V/560AH(V12)91.2.2 发动机
车间叉车电池及充电器参数表1.2.2 Battery & Charger performance叉车电池及配套充电器参数表For
klift Battery & Charger Technical DataForkliftForkliftHoisting Ba
ttery Area101.2.3 发动机车间整体平面规划图 1.2.3 Power Train Charge Room Pla
ne Layout洗眼池Eyes Washing Pool备注Remark:充电机Charger平衡重叉车充电位 E truck’
s battery仓储叉车电池位Warehouse truck’s battery蓄电池加水设备Adding liquid dev
ice水槽 Drain 充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。 Chargers can h
ang on the wall, and the batteries put on the pallets. 充电方
式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。 Charging way: Afte
r the spare battery charging off, using the forklift to hoist the
battery. 可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。 It can adjust t
he eyes washing pool and adding liquid location flexible base on
the charging room’s space.111.2.4 发动机车间整体立体图 1.2.4 Power Train C
harging Room Plane Layout (3D)充电机Charging平衡重叉车电池 E Truck’s Batter
y仓储叉车电池 Warehouse Truck’s Battery121.3.1 总装车间充电间基本情况 1.3.1 Assemb
ly Charge room basic data????用途 Usage 充电间主要用于给电池充电及存放电池，以
及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。 Charging Room is mainly use
d to charge, storage and maintenance the batteries. Inside the ro
om, also would equipped with adding liquid advice, eye washing po
ol and fire-fighting facilities.????说明 Basic Data 1、叉车型号 Forklift
Type： 电动平衡重式叉车 Electric Forklift Trucks: E20P X
26 units, E30S X 45 units, E50 X 10 unit 5吨电动牵引叉车
5T Electric Towing Trucks: P50C X 89 units2、充电机型号 Charger Type：
DELONG D48/100P(E20P), D80/80P(E30S), D80P/12
5P(E50), E24/45P(P50C)3、电池型号 Battery Type： 48V/70
0AH(E20P), 80V/575 Ah (E30S), 80V/840AH(E50), 24V/330AH（P50C),
131.3.2 总装车间叉车电池及充电器参数表1.3.2 Assembly Room Battery & Charger perf
ormance叉车电池及配套充电器参数表Forklift Battery & Charger Technical DataFork
liftForkliftHoisting Battery Area141.3.3A 整体平面规划图——总装南车间 1.3.3A C
harge Room Plane Layout——South Assembly Room洗眼池Eyes Washing Pool蓄
电池加水设备Adding liquid device备注Remark:3吨电动平衡重叉车 充电机3t E truck’s Char
ger 3吨电动平衡重叉车充电位 x 16个 3t E truck’s battery x 16牵引车叉车电池位 x 52 个T
ow Tractor’s battery x 522吨电动平衡重叉车 电池位 x 26个2t E truck’s battery
x 26水槽 Drain151.3.4A 整体立体规划图——总装南车间 1.3.4A Charge Room Plane Lay
out(3D)——South Assembly Room 充电间内靠墙侧充电机挂墙摆置，电池可放置在托盘上。
Chargers can hang on the wall, and the batteries put on the
pallets. 充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。 C
harging way: After the spare battery charging off, using the fork
lift to hoist the battery. 可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。
It can adjust the eyes washing pool and adding liquid location
flexible base on the charging room’s space.充电机Charging3吨电车电池 3t
E truck’s battery牵引车叉车电池 Tow Tractor’s battery2吨电车电池 2t E truc
k’s batteryForkliftForkliftHoisting Battery Area161.3.3B 整体平面规划图—
—总装东车间 1.3.3B Charge Room Plane Layout——East Assembly Room洗眼池Eyes
Washing Pool蓄电池加水设备Adding liquid device备注Remark:牵引车叉车电池位 x 37个T
ow Tractor’s battery x 375吨电动平衡重叉车 电池位 x 10个5t E truck’s battery
x 103吨电动平衡重叉车 电池位 x 12个3t E truck’s battery x 123吨电动平衡重叉车充电位 x 1
7 个 3t E truck’s battery x 17171.3.4B 整体立体规划图——总装东车间 1.3.4B Charg
e Room Plane Layout(3D)——East Assembly Room 充电间内靠墙侧充电机也可挂墙摆置
，电池放置在托盘上。 Chargers can hang on the wall, and the batte
ries put on the pallets. 充电方式：备用电池连接充电机充电；电池充电完成后，采用吊装方式对叉车进
行更换电池。 Charging way: After the spare battery charging off
, using the forklift to hoist the battery. 可根据仓库的情况在充电区域设置洗眼
池和蓄电池加水位。 It can adjust the eyes washing pool and adding
liquid location flexible base on the charging room’s space.充电机Cha
rging5吨电车电池 5t E truck’s battery牵引车叉车电池 Tow Tractor’s battery3
吨电车电池 3t E truck’s battery181.4.1 焊装车间充电间基本情况 1.4.1 Welding work
shop Charge room basic data????用途 Usage 充电间主要用于给电池充电及存放电池
，以及进行电池维护和保养，同时内部有加液装置、洗眼池和消防设施。 Charging Room is mainly u
sed to charge, storage and maintenance the batteries. Inside the
room, also would equipped with adding liquid advice, eye washing
pool and fire-fighting facilities.????说明 Basic Data 1、叉车型号 Forkli
ft Type： 电动平衡重式叉车 Electric Forklift Trucks: E3
0S X 36 units 5吨电动牵引叉车 5T Electric Towing Trucks:
P50C X 30 units2、充电机型号 Charger Type： DELONG
D80/80P(E30S), E24/45P(P50C)3、电池型号 Battery Type：
80V/575 Ah (E30S), 24V/330AH（P50C), 191.4.2 焊装车间电池及充电
器参数表1.4.2 Welding workshop Battery & Charger performance叉车电池及配套充电
器参数表Forklift Battery & Charger Technical DataForkliftForklift201.
4.3 整体平面规划图——焊装车间 1.4.3 Charge Room Plane Layout——Welding worksho
p蓄电池加水设备Adding liquid device充电机Charger 3吨电动平衡重叉车充电位 x 36 个 3t E t
ruck’s battery x 36牵引车叉车电池 x 22 个 Tow Tractor’s battery x 22洗眼池
Eyes Washing Pool牵引车叉车电池位 x 8 个Tow Tractor’s battery x 8211.4.4
整体立体规划图——焊装车间 1.4.4 Charge Room Plane Layout(3D)——Welding worksh
op 充电间内靠墙侧充电机也可挂墙摆置，电池放置在托盘上。 Chargers can hang on t
he wall, and the batteries put on the pallets. 充电方式：备用电池连接
充电机充电；电池充电完成后，采用吊装方式对叉车进行更换电池。 Charging way: After the sp
are battery charging off, using the forklift to hoist the battery
. 可根据仓库的情况在充电区域设置洗眼池和蓄电池加水位。 It can adjust the eyes
washing pool and adding liquid location flexible base on the char
ging room’s space.充电机Charging牵引车叉车电池 Tow Tractor’s battery3吨电车电
池 3t E truck’s battery222.1 地板要求 2.1 Floor conditions 地板上应该盖有一 层
防酸材料The floor should be covered with an acid resistant material:压
强 > 8 N/mm2 Pressure
solidity > 8 N/mm2抗酸腐蚀 抗硫酸H2SO
4 (50%) Acid solidity agains
t H2SO4 (50%)泄漏电阻 <108 ohm
Divert resistance <108 ohm绝缘阻抗
>100 kohm Isolation resi
stance >100 kohm?墙 Walls泄漏电阻 <108 o
hm (电池周围1.5m) Divert resistance <108 ohm (only around the place o
f the batteries (1.5m)绝缘阻抗 >100 kohm (电池周围1.5m)Isolation resista
nce >100 kohm (only around the place of the batteries (1.5m)屋顶 Ro
ofs抗酸腐蚀 抗硫酸t H2SO4 (50%)Acid solidity against
H2SO4 (50%)地板必须有一个最小0.25 m3 坑，其周围斜度为1% 。The floor must have a Gra
dient of 1% to a pit of minimum 0,25 m32.2 电池房的空间 2.2 Place in ba
ttery rooms 电池的摆放示例a)????? 车辆周围必备空间 necessary space around the tr
uck at least 0.6 mete
rb)????? 电池和充电机间必备距离 necessary distance between battery and charg
er at least 0.6meterc)?????? 到易燃品的必备距离 necessary distanc
e to inflammable stored goods at least 2.5 meter
d)????? 到易爆品的必备距离 necessary distance to explosive material
at least 5 meter f) 每个充电机前必须计算出必备空间，
以放置两个电池加上电池之间最少0.2m的通风空间。 In front of each charger the necessary
place must be calculated for two batteries plus a distance of min
imum 0.2 meter between the batteries to have a good ventilation d
uring charge.放电池的托架必须以最重的电池考虑计算，并且与地隔离。 Battery banks must be cal
culated for the heaviest battery and must be isolated against the
ground.h) 充电机前面板到电池的最短距离(a)为0.5m，电池到温度超过200°C的加热装置最短距离为2.5m。 T
he minimum distance (a) of the charger front panel to the battery
is 0,5 meter and minimum 2,5 meter between battery and heating s
ystems with a temperature more than 200°C 充电器Charger电池位BatteryMin
1500mmMin 2222mm242.3 车体倾翻式驾驶室空间需求 2.3 Tilting Back Cab Space
required 1.6吨、2吨、3吨电动平衡重叉车为倾翻式驾驶室，吊装更换电池时要注意倾翻式驾驶室的空间需求。（已在方案中设立
有专门的更换电池区域，空间足够。） 1.6T, 2T and 3T electric counter balance tru
ck all with tilt back cab, when exchange battery should be menti
oned the space required. (in the proposal, it has left enough spa
ce for exchange.)驾驶室可倾翻300和1000两个角度Unique tilting cab: with 30°a
nd 100°tilt back angle252.4 充电机 2.4 Chargers 为了选择正确的充电机，必须要知道电池型号
、电池种类、额定电压、额定容量和根据工种、单班、两班或三班决定的充电时间。To select the correct charge
rs it is necessary to know the battery type, the kind of battery,
the nominal voltage, the nominal capacity and the charging time
depending of the kind of working, single shift or two, three shi
ft operation.充电机根据外形大小既可以墙上安装也可以地面安装。The chargers are either wall
mounted or floor mounted depending of the largeness of the charg
ers. ?为了良好通风充电机之间最小0.2m间距很重要。Important is also a distance between
the chargers of minimum 0,2 meter to get a good ventilation of t
he air. 为便于方便操作，应该选择好安装充电机的高度。任何与水有关的安装必须在充电机下面。The mounting high
should be selected that a good operation with the chargers is po
ssible. Any installation of water must be below the chargers. 262
.5 通风 2.5 Ventilation 因为电解液的水分离在电池腔内形成氢氧混合气体，这个过程是在接近电池充电结
束时，即电池过充时发生的，超过过充电压就开始放气阶段。氢气是一种极易爆炸性气体，当达到一定浓度时会发生爆炸，所以设计电池充电房要保
证有足够的自然通风，如果需要强迫通风，就应该在始开充电时接通通风装置，进风尽可能的接近地面，经过电池然后尽可能高的从对面排出。 A
battery cab form a gas mixture of hydrogen and oxygen due to the
electrolytic decomposition of water. This gas develops particula
rly towards the end of battery charging or if the battery is over
charged. It is at it greatest above the voltage at which gassing
starts.?Battery charging rooms and battery charging stations shal
l where possible be designed so that the natural ventilation is s
ufficient. If artificial ventilation is necessary, it shall be en
sured that the ventilation is switched on whilst charging is take
n place.The inlet air shall enter as close as possible to the gro
und, pass over the batteries and escape as high as possible on th
e opposite side.27?????? 排气扇的选用 Exhaust fan 排气扇可安装在屋檐下1米处左右或置于屋
顶；室内补风口可设在离地面0.3~0.5米左右. Exhaust fans can be settled subjacen
t the eave 1 meter or on the roof; the air inlet should be set a
bove the ground 0.3~0.5 meter. 如室内设置3～4个排气扇，充电期间排气扇可轮流作业，但需保证60％
的排气扇在工作状态，If there’re 3~4 exhaust fans indoor, they can work in t
urns when charging, but it need to ensure that 60% of the exhaust
fans in working state. 排气扇型号自行选用。Exhaust fan’s type should be c
hoose independently. ????? 电池的存放 Battery’s storage所有待充电电池均放置于托盘
或支架上，托盘或支架置于地面上。All the rechargeable batteries are all placed on
the pallets or the racking which is placed on the ground.排气扇 Exha
ust fan补风口 Air inletP.S. 充电器电源线长度2.5m，电池电源线约0.5m Charger cable le
ngth is 2.5m, battery cable length is about 0.5m. 2.5 通风 2.5 Vent
ilation282.6 室温和补水 2.6 Room temperature and water topping 充电站应该具
有+10℃到+25℃的室温和干燥环境，以保证充电机和电池寿命。如果这些环境条件不能满足，就要配备一些设备如：对充电机用空调，对电池
用加热电缆。 A charging station should have a room temperature between
+10 and +25°C and a dry environment to solve the lifetime of char
gers and batteries. Are these climate conditions not to realise s
o the used equipment had to be fit out for example air condition
for the chargers or heating tables for the batteries. 南方夏天较高温炎热，
建议室内增加几台风扇对充电电池降温，也有促进室内空气流动之用。South region is high temperature i
n hot summer, it is suggested that increasing a few fans to cool
the charging battery indoor, they can also promote the air flow
indoor. 电池在使用一段时间之后，电解液面将会因为水被电解后下降，此时要对电池急性补水。补水时要求补充蒸馏水或去离子水。不
得补充其它水，如饮用水类、河水等；补水时要控制液位位置。Batteries with liquid electrolyte los
t water cause of the gassing during charge, this must be refilled
. Therefor it must be used distilled water according DIN 43530 or
national norms, normal water destroyed the battery. 可以选配自动加水系统，
加水完成时自动切断，无需人工检查，加水速度快，省却人工检查、添加蒸馏水的烦恼。Automatically water toppin
g systems without any maintain hold good cause controlled by the
charger the refilling of water takes place at the correct time sh
ortly before the charge will be finished. Batteries must have spe
cial self-closing crams.292.7 标识和急救措施 2.7 Labels and First aid?单个充电场所应该有以下标识Single charging places should be labelled with following labels:???????对于由硫酸引起的事故，下面设备必须放在充电场所易见、易拿的地方。For accidents with acid the following equipment should be placed good visible and easy reachable near by the charging place 急救箱 First aid case 紧急冲洗水池 Emergency shower 洗眼站 Eye washing station 灭火器 Fire-extinguisher Warning of danger of the batteryProhibition of fire open light and smoking301） 安装电葫芦吊装更换电池 Install electric hoist to lift the battery2.8 电池吊装方式2.8 Battery jib2） 安装轻型支架吊装更换电池 Install light racking to lift the battery31广州卷烟一厂GZ Tobacco Manufactory3 充电房案例 3 Charger room example32沃尔玛Wal-mart DC3 充电房案例 3 Charger room example华润万家（现有充电发房）Vanguard33招商局物流 宝洁CDCChina Merchants/ P&G CDC3.充电房案例 3.Charger room example34丰田汽车TOYOTA AUTO3.充电房案例 3.Charger room example48V电池充电区48V battery area24V电池充电区24V battery area工知-安全法规标准资料免费下载让安全人更专业，欢迎扫码加入。安全人的免费法规标准资料库1、法律法规、标准规范、课件视频全都有；2、资料近万份，每一份资料都经过精挑细选；3、无会员，资料免费下载无门槛；4、PC和手机APP双平台支持，下载更便捷。谢谢您对林德一直以来的支持! Thanks for your attention! |
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