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螺纹紧固件的性能等级和常用材料

 草虫gg 2023-09-26 发布于四川

螺栓、螺钉和螺柱

螺栓、螺钉和螺柱的机械性能等级

注:推荐材料:3.6级──低碳钢, 4.6~6.8级──低碳钢或中碳钢,8.8、9.8级──低碳合金钢,中碳钢,淬火并回火,10.9级──中碳钢,低、中碳合金钢,合金钢,淬火并回火;12.9级──含金钢淬火并回火。
①性能等级小数点前的数字代表材料公称抗拉强度σb的1/100,小数点后的数字代表材料的屈服强度(σs)或非比例伸长应力(σ0.2)与公称抗拉强度(σb)之比的10倍(10σs/σb)。
②3.6~6.8级为为σs,8.8~12.9级为σ0.2。

参数性能等级①
3.64.64.85.65.86.88.89.810.912.9
d≤16/mmd>16/mm
公称抗拉强度度σb/MPa30040040050050060080080090010001200
最小抗拉强度σbmin/MPa33040042050052060080083090010401220
维氏硬度HV,F≥98N,min95120130155160190250255290320385
维氏硬度HV,F≥98N,max220220220220220250320335360380435
布氏硬度HBS,F=30D^2,min90114124147152181238242276304366
布氏硬度HBS,F=30D^2,max209209209209209238304318342361414
洛氏硬度HRC,min2223283239
洛氏硬度HRC,max3234373944
屈服强度σs②或非比例伸长应力σ0.2,公称1802403203004004806406407209001080
屈服强度σs②或非比例伸长应力σ0.2,min1902403403004204806406607209401080
保证应力Sp,Sp/MPa180225310280380440580600650830970
保证应力Sp,Sp/σs或者Sp/σ0.20.940.940.910.930.90.920.910.910.90.880.88
冲击吸收功AKV/J253030252015

适合各机械性能等级的材料及热处理

① 硼的质量分数可达0.005%,其非有效硼可由添加钛和(或)铝控制。
② 这些性能等级允许采用易切钢制造,其硫、磷及铅的最大质量分数为:硫0.34%;磷0.11%;铅0.35%。
③ 为保证良好的淬透性,螺纹直径超过20mm的紧固件,需采用对10.9级规定的钢。
④ 含碳量低于0.25%(桶样分析)的低碳硼合金钢的锰最低含量为:8.8级:0.6%;9.8、10.9和10.9级:0.7%。
⑤ 该产品应在性能等级代号下增加一横线标志。10.9级应符合对10.9级规定的所有性能,而较低的回火温度对其在提高温度的条件下,将造成不同程度的应力削弱。
⑥ 用于该性能等级的材料应具有良好的淬透性,以保证紧固件螺纹截面的芯部在淬火后、回火前获得约90%的马氏体组织。
⑦ 合金钢至少应含有以下元素中的一种元素,其最小质量分数为:铬0.30%;镍0.30%;钼0.20%;钒0.10%。
⑧ 考虑承受抗拉应力,12.9级的表面不允许有金相能测出的白色磷聚集层。
⑨ 该化学成分和回火温度尚在调查研究中。

性能等级材料和热处理化学成分(%)回火温度/℃ min
CP maxS maxB max
minmax
3.6碳钢0.200.050.060.003
4.60.550.050.060.003
4.8
5.60.130.550.050.060.003
5.80.550.050.06
6.8
8.8低碳合金钢(如硼、锰或铬),淬火并回火0.150.040.0350.0350.003425
中碳钢,淬火并回火0.250.550.0350.035
9.8低碳合金钢(如硼、锰或铬),淬火并回火0.150.350.0350.0350.003425
中碳钢,淬火并回火0.250.550.0350.035
10.9⑤、⑥低碳合金钢(如硼、锰或铬),淬火并回火0.150.350.0350.0350.003340
10.9中碳钢,淬火并回火0.250.550.0350.0350.003425
低、中碳合金钢(如硼、锰或铬),淬火并回火0.200.550.0350.035
合金钢淬火并回火0.200.550.0350.0350.003
12.9⑥、⑧、⑨合金钢,淬火并回火0.280.500.0350.0350.003380

螺纹紧固件的应力截面积(粗牙螺纹)

螺纹直径d/mm螺距P/mm应力截面积As/mm^2
10.250.46
1.10.250.588
1.20.250.732
1.40.30.983
1.60.351.27
1.80.351.7
20.42.07
2.20.452.48
2.50.453.39
30.55.03
3.50.66.78
40.78.78
4.50.7511.3
50.814.2
6120.1
7128.9
81.2536.6
101.558
121.7584.3
142115
162157
182.5192
202.5245
222.5303
243353
273459
303.5561
333.5694
394976
424.51120
454.51310
4851470
5251760
565.52030
605.52360
6462680
6863060

螺纹紧固件的应力截面积(细牙螺纹)

螺纹直径d/mm螺距P/mm应力截面积As/mm^2
8139.2
10164.5
101.2531.2
121.2592.1
121.588.1
141.5125
161.5167
181.5216
201.5272
202258
221.5333
272496
302621
332761
363865
3931030
4531400
5241830
5642144
6042490
6442851
7263460
7663890
8064340
8564950
9065590
9566270
10067000
10567760
11068560
11569390
120610300
125611200
130612100

粗牙螺纹产品的最小拉力载荷

①对钢结构用螺栓,分别以70000、95500及130000代替。

螺纹直径d/mm
螺距P
螺纹应力截面积As/mm^2
性能等级3.6时的最小拉力载荷(As×σb)/N
性能等级4.6时的最小拉力载荷(As×σb)/N
性能等级4.8时的最小拉力载荷(As×σb)/N
性能等级5.6时的最小拉力载荷(As×σb)/N
性能等级5.8时的最小拉力载荷(As×σb)/N
性能等级6.8时的最小拉力载荷(As×σb)/N
性能等级8.8时的最小拉力载荷(As×σb)/N
性能等级9.8时的最小拉力载荷(As×σb)/N
性能等级10.8时的最小拉力载荷(As×σb)/N
性能等级12.8时的最小拉力载荷(As×σb)/N
33.54567810121416182022242730333639
0.50.60.70.8111.251.51.752022.52.52.5333.53.544
5.036.788.7814.220.128.936.65884.3115157192245303353459561694817976
166022402900469066309540121001910027800380005180063400808001000001130000151000185000229000270000322000
201027103510568080401160014600232003370046000628007680098000121000141000184000224000278000327000390000
2110285036905960844012100154002440035400783006590080600103000127000148000193000236000291000343000410000
25103390439071001000014400183002900042200575007850096000122000152000176000230000280000347000408000488000
26203520456073801050015000190003020043800598008160099800127000158000184000239000292000361000425000508000
302040705270852012100173002200034800506006900094200115000147000182000212000275000337000416000490000586000
402054207020114001610023100293004640067400①92000①126000①159000203000251000293000381000466000576000678000810000
453061007900128001810026000329005220075900104000141000
5230705091301480020900301003810060300877001200001630002000002550003150003670004770005830007220008500001020000
614082701070017300245003530044700708001030001400001920002340002990003700004310005600006840008470009970001200000

细牙螺纹产品的最小拉力载荷

螺纹直径d/mm
螺距P
螺纹应力截面积As/mm^2
性能等级3.6时的最小拉力载荷(As×σb)/N
性能等级4.6时的最小拉力载荷(As×σb)/N
性能等级4.8时的最小拉力载荷(As×σb)/N
性能等级5.6时的最小拉力载荷(As×σb)/N
性能等级5.8时的最小拉力载荷(As×σb)/N
性能等级6.8时的最小拉力载荷(As×σb)/N
性能等级8.8时的最小拉力载荷(As×σb)/N
性能等级9.8时的最小拉力载荷(As×σb)/N
性能等级10.8时的最小拉力载荷(As×σb)/N
性能等级12.8时的最小拉力载荷(As×σb)/N
8101012121416182022242730333639
111.251.251.51.51.51.51.51.5222333
39.264.561.292.188.11251672162723333844966217618651030
1290021300202003040029100412005510071300898000110000127000164000205000251000285000340000
1570025800245003680035200500006680086400109000133000154000198000248000304000346000412000
1650027100257003870037000525007010090700114000140000161000208000261000320000363000433000
19600322003060046000440006250083500108000136000166000192000248000310000380000432000515000
20400335003180047900458006500086800112000141000173000200000258000323000396000450000536000
235003870036700553005290075000100000130000163000200000230000298000373000457000519000618000
314005160049000737007050010000134000179000226000276000319000412000515000632000718000855000
3530058000551008290079300112000150000
40800671006360095800916001300001740002250002830003460003990005160006460007910009000001070000
4780078700747001124001075001520020400026400033200040600046900060500075800092800010550001260000

粗牙螺纹产品的保证载荷

①对钢结构用螺栓,分别以50700、68800及94500代替。
②保证载荷(As×Sp)/N

螺纹直径d/mm
螺距P
螺纹应力截面积As/mm^2
保证载荷②/N|性能等级3.6
保证载荷②/N|性能等级4.6
保证载荷②/N|性能等级4.8
保证载荷②/N|性能等级5.6
保证载荷②/N|性能等级5.8
保证载荷②/N|性能等级6.8
保证载荷②/N|性能等级8.8
保证载荷②/N|性能等级9.8
保证载荷②/N|性能等级10.8
保证载荷②/N|性能等级12.8
33.54567810121416182022242730333639
0.50.60.70.8111.251.51.752022.52.52.5333.53.544
5.036.788.7814.220.128.936.65884.3115157192245303353459561694817976
905112015802560362052006590104001520020700283003460044100545006350082600101000125000147000176000
11601560202032704620665084201330019400264003610044200564006970081200106000129000160000188000224000
1560210027204400623089601130018000261003560048700595007600093900142000142000174000215000253000303000
1410190024603980563080901020016200236003220044000538006860084800129000129000157000194000229000273000
161025803340540076401100013900220003200043700597007300093100115000174000174000213000264000310000371000
2210298038606250884012700161002550037100506006900084500108000133000202000202000247000305000359000429000
29203930509082401170016800212003360048900①66700①91100①115000147000182000275000275000337000416000490000586000
3320447057909370133001910024200383005560075900104000---------
41705630729011800167002400030400481007000095400160000159000203000251000381000381000466000576000678000810000
448065808500138001950028000355005630081800112000152000186000238000294000445000445000544000673000792000947000

细牙螺纹产品的保证载荷

①保证载荷(As×Sp)/N

螺纹直径d/mm
螺距P
螺纹应力截面积As/mm^2
保证载荷①/N|性能等级3.6
保证载荷①/N|性能等级4.6
保证载荷①/N|性能等级4.8
保证载荷①/N|性能等级5.6
保证载荷①/N|性能等级5.8
保证载荷①/N|性能等级6.8
保证载荷①/N|性能等级8.8
保证载荷①/N|性能等级9.8
保证载荷①/N|性能等级10.8
保证载荷①/N|性能等级12.8
8101012121416182022242730333639
111.251.251.51.51.51.51.51.5222333
39.264.561.292.188.11251672162723333844966217618651030
70601160011000166001590022500301003890049000599006910089300112000137000156000185000
902014800141002120020300228003840049700626007670088300114000143000175000199000237000
122002000019000286002730038800518006700084300103000119000154000193000236000268000319000
11000181001710025800247003500046800605007620093200108000139000174000213000242000288000
1480024500233003500033500475006350082100103000127000146000188000236000289000329000391000
1720028400269004050038800550007350095000120000147000169000218000273000335000381000453000
22700374003550053400511007250096900130000163000200000230000298000373000457000519000618000
259004260040400608005810082500110000---------
3250053500508007640073100104000139000179000226000276000319000412000515000632000718000855000
3800062600594008930085500121000162000210000264000323000372000481000602000738000839000999000

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