? W?rtsil? Land & Sea Academy 1 Chapter 66
RT-flex Crank Angle Sensor
RT-flex Training
Crank Angle Sensor Assembly,
Adjusting and Setting
?EH?|z?ó <]>? `A×H
Chapter 66
? W?rtsil? Land & Sea Academy 2 Chapter 66
RT-flex Crank Angle Sensor Cross and Detail Sections
? W?rtsil? Land & Sea Academy 3 Chapter 66
RT-flex Crank Angle Sensor Setting Instruction Tooth Belt
Procedure for 1st assembly]>?18N
"???YF?ê]>?!?NO±A?#ù"?×5àèY#z$¥"?( `E?F''?NO4±íF?
1!$?)′EHS3 #?#z$¥"?o4-1u3?U"? F??
1) >?Q?G> n!J? (parallel pins Pos. 055) a??Q?'' (housing Pos. 008)?
2) NX>?T?'' (housing Pos. 008)Jè B ò/ ”N”?? ò?U"#G£ì “a”?'' aa
????''?
3) ? at1A×H + (adjusting disc Pos. 009)ì “ x ”?
4) üE2y>?5B (connecting unit Pos. 004)>?T ?=?? (elastic screw Pos. 003)?
------A? ?5× ò/ A-A ` L
5) ^E2y>?5B>? (connecting unit Pos. 004) üPE|EHT (drive shaft).
-------A? ?5×?? ò A-A ` C-C
? W?rtsil? Land & Sea Academy 4 Chapter 66
RT-flex Crank Angle Sensor Setting Instruction Tooth Belt
6) >?T?'' housing Pos. 008.
7) ü=?? (screws Pos. 36)NX >?TA×8V + (adjusting disc Pos. 009) ` ü
(packing ring Pos. 010); áT2?? -----A? ?5×?? ò A-A ` D-D
8) ^ú ü (packing ring Pos. 011),X?|z?ó 012)>?9?'' (housing Pos. 008)Y ?=?? (elastic screw Pos. 003)T?
"?? :?|z?ó ?5BT,Xn!J?íU$?
-----A? ?5×?? ò L
Important: The front side bore ? 8 in the shaft of the shaft encoder
drive must mesh with the locating pin of the connecting unit Pos. 004
– see detail L !
ü=?J] `J?2?(è ?nJT2? `J?2??|z?ó `
A×8V + (adjusting disc) (Pos. 036, 040, 052, 053).
9??E?,?E:è?E?E?E??'' (housing Pos. 008)T,X??3(?1>?E2y>?5BT,X
` 1?,X!5B×(M?"?? B ò/ “L”?U"E2y?
? W?rtsil? Land & Sea Academy 5 Chapter 66
RT-flex Crank Angle Sensor Setting Instruction Tooth Belt
10) ü?n,XAoNX2? ?=?? elastic screw Pos. 003 `=?!? nut Pos. 054?
Important: While tightening firmly hold the shaft to the shaft encoder
drive !
?? ''T2?êèG0,X ?n#EH `?|z?ó 11) ^1?5 #2,?F''T!6&??
12) ?1?|z?ó 5B ---- ?5×]>? ò4? `?DAèa see assembly drawing and instruction
4-107.364.924 chapter 3.
13? ?n?ó <+ 4ú –---- ?5× ò/ B-B, E-E, F-F
12) VpA???U"è]>?J-F?ê?
? W?rtsil? Land & Sea Academy 6 Chapter 66
RT-flex Crank Angle Sensor Setting Instruction Tooth Belt
15) ü|E:!E?E??''T,X??3(?1?|z?ó Prior to putting the engine into operation check lubricating oil flow at shaft
encoder drive through the inspection opening in housing Pos. 008. – see
section K-K
16) nó?1$¥"? ú¢8V#(#?èL!68V#(6? ?
Periodically check the lubricating oil flow to protect throttle Pos. 025 from
possible soiling !
? W?rtsil? Land & Sea Academy 7 Chapter 66
RT-flex Crank Angle Sensor Adjusting Instruction Tooth Belt
1) ^?|z4ê-? < (shaft encoder Pos. 003)>?9EHS?D+ (guide of bearing housing
Pos.002)TèJèü=??? ü `J?2?( (inner bolts, washers, and locking
plates (Pos. 014, 026, 029))T2??
2) ^?|z4ê-? < ?G?|Eˉ? Push shaft encoder Pos. 003 inwards.
"?? :?|z4ê-? <,XehA1 üD+T7?+$¥9? The holder of the shaft
encoder should be easily movable in the guide !
3) ^USEBT,X?A? (mark of gear wheel Pos. 004)íT!6&?! (position “TDC 1“ G
V,è,X? ?TM6 )'' a>?T,?ú (toothed belt Pos. 005)?
"?? :EHS?T,X!5BJ? ü,ìí!5B? locating pin in bearing housing
opposite ( V,è ?? ), ?5×?? ò B.
4) ú?^!£tUSEB (gear wheel) `?|z4ê-? <? (holder of shaft encoder Pos.
003)T,X?A?íU$ ü"G!5BT?
5) ^?|z4ê-? < (shaft encoder Pos. 003) ?ê|,è,?ú (toothed belt)???2?
? W?rtsil? Land & Sea Academy 8 Chapter 66
RT-flex Crank Angle Sensor Adjusting Instruction Tooth Belt
6) ?1?A? úF? ü??n!5B ( ?5×?? ò B)èUSEB,?ú úa?USEB B ü`Q?
7) >?TêM6?t?|z4ê-? <,X=??? ü `J?2?( (Pos. 014, 026, 029)?
8) ¨4?^USEB,?ú üE¤|? ?Tí?
9) B ò4? (drawing in Gr. 9492-01)?U"^ 1?/? (spring balance)>? ü?|z4ê-? <
(shaft encoder)TèJè/á?T2??
10) R??|z4ê-? < (shaft encoder)TY=?? bolts (Pos. 029)è,èW6? üD+Y
7?+/?|?
11) ü 1?/? (spring balance)1?? max. 4.5 kg (?Q 3.5 – 4.0 kg)o?2?USEB,?ú?
"?? :"?? 1?/??2?,X? ?èG££??D+ `=??(Kè,X=ooE ??
Take care of pulling the spring balance carefully in tensioning direction
in order to minimize the friction in holder guide and screw seats !
? W?rtsil? Land & Sea Academy 9 Chapter 66
RT-flex Crank Angle Sensor Adjusting Instruction Tooth Belt
12) ü?tí?|=??/á?T2??|z4ê-? <?
13) ,?E:′ ü1SUSEB,?úC üJE¤> E ?2?? "?? :''è6?|z?ó < aèh,?E:′ ü?
14) Y''; ò B?? ò/íU$KS,XJ?2? ( (long tab of lock washer Pos. 026)JJ?2??
"?? : ü!£ ?G???2?,?ú aè?,X üF?hè6? üG???2?!^KS,XJ?
2? (,èè1±A??6? üD+T7?+/?|? Used washers are to be
replaced for each re-tensioning of the belt ! Above all, bend back the
long tabs before re-tensioning, to keep free movement of the holder in
the guide !
15) Y'';?U"T2?JJ?2?=?? bolts Pos. 029?
? W?rtsil? Land & Sea Academy 10 Chapter 66
RT-flex Crank Angle Sensor Adjusting Instruction Tooth Belt
16) >?TUSEB,?úLx? toothed belt protection (Pos. 011, 013).
"?? :??>?TLx?è"??Lx?hA1aE¤|êKè+-Y?n,XC±/??
Carefully align the protection plate while seeing that enough distance
is kept to movable parts !
17)|E: 5?ê aè?1,?ú?2?z?VY??UhG???2??JW?1A? ?5×?
0`Aèa?
Check the belt tension after about 5 running hours, re-tension if necessary.
Further checks following the instructions given in the Operating Manual !
? W?rtsil? Land & Sea Academy 11 Chapter 66
RT-flex Crank Angle Sensor General Information Assembly
? W?rtsil? Land & Sea Academy 12 Chapter 66
RT-flex Crank Angle Sensor General Information Assembly
? W?rtsil? Land & Sea Academy 13 Chapter 66
RT-flex Crank Angle Sensor General Information Assembly
? W?rtsil? Land & Sea Academy 14 Chapter 66
RT-flex Crank Angle Sensor General Information Assembly
? W?rtsil? Land & Sea Academy 15 Chapter 66
RT-flex Crank Angle Sensor Maintenance Manual Information
|
|